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100 Acre Wood
Last Post 24 May 2007 08:59 AM by mugwump. 49 Replies.
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mugwumpUser is Offline
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06 Mar 2007 08:31 PM  

For this, I took a stroll down memory lane, to the [url=http://solo2.org/forums/4/115855/ShowThread.aspx]2006 100AW thread[/url].  Rally had suprised me in many ways at my first event, and its interesting to compare my thoughts after the 2007 iteration.

I mention alot about car setup and power.  I made a number of changes to the car since last year.  A reflashed ecu which makes a bit more power up top, though it does so at the expense of the lower range to some extent.  The motor also recieved an unplanned rebuilding.  I am still running AGX's, but this time they still have oil in them [:)]  I also upgraded the springs to the Tein g-techs.  These helped, but were not the magic bullet I had hoped for.  My ride height, at least in the rear, is still too low.  The rates are higher, but not high enough.  Or perhaps its because they are progressive rates, which was news to me when they arrived.  I also went back to the 22mm front sway bar.  It had worked so well in auto-x, and it helps in rally, too.  At least it does for me since I can't do extra camber adjustment in PGT.  Other than that, the car was the same, right down to the tires, which also were used at Rallye de Paris last fall.

Overall, these things helped the car.  Its still not enough to make up for the lack of a turbocharger, but it helps.  However, the stage notes helped far more.  With more practice with them and confidence in them, they will help even more.

I also mentioned how much more confident I felt on the slower sections.  Unfortunately, there really weren't any slow sections this year.  I still can hit a junction better than I series of high speed turns, though the difference wasn't as exacerbated as last year.  Even during the rally, I made great strides and, I must say, keeping your foot in it through a series of 5-6 blind turns in a row at 70+ is a great feeling when you make it through.  This is still my weakest area, without a doubt.  I also found I tended to leave some room for error in the braking zones.  Part of this was by design to put finishing before being fast, but part of it was being too cautious.  Cody noticed and chided me to get on it more, which definitely helps.

 Beyond car part ideas and driving, there were three things I noticed about rally that were somewhat incongruent with my expectations.

1) That rally is a true team sport, incorporating the driver, co-driver, and crew.

2) That rally is (still) an endurance test, more-so even than a test of outright speed.

3) That long/night stages drive the same as short/day stages.

These same things crept into my thinking during the rally, and I'd like to reexamine each one.

First, rally is a team sport.  If anything, this rally, as well as my experience in Texas, solidified this belief even more.  At Paris, when the headgasket gave up the ghost, it was the stellar crew that noticed its early warning and then thought of and executed a plan that allowed me to limp the car to the finish.  At 100 Acre Wood, the team was even more important.  With stage notes instead of tulips, there is an immense pressure on the driver.  The working memory requirements are very demanding.  There were times, especially early in the rally, where I found myself zoning out and not really listening to Cody.  Obviously that's not good, but the information can be overwhelming.  Later in the rally, with more practice, things improved.  For Cody as well, I'm sure staying on top of the notes was a challenge.  More so, I'm sure, was the pestering he was getting from the lump in the left seat.  "Keep going."  "Slow down."  "I'm at the L4".  "uh, what?".  Luckily he didn't have to endure the "uh-oh, Uh-Oh, UH-OH" that John did [:)]  Achieving a synergy of communication is crucial to exploiting the notes fully and its not as easy to accomplish as it may seem.  This is especially so since its a moving target, requiring Cody to slow down on the tighter sections, and speed way up when we're doing 80mph.

Beyond inside the car, the rest of the team is just as critical.  We didn't have any major mechanical troubles, but that was in part due to the eagle eyes of the service crew.  Finding loose bolts, improvising a light bar, chasing down wiring issues.  All of this needs to be done timely, accurately, and with great coordination and care.  As the driver, I pretty much am mentally dead except when I see the start clock, so I'll let Jeff, James, and/or Phil go into details of what they did and how they planned it.  I can attest, however, to the fact that everytime we rolled onto the blue tarp, they had a plan, each person knew what they needed to do, and they went to work, just as focused on the task at hand as Cody and I were on stage.

The endurance aspect of the sport also serves to emphasize the importance of the service crew.  Rally is exceptionally tough on cars.  Maybe the top flight cars here and in international competiton have enough money poured into them that they don't break very often.  That's not the case in my budget effort with what is essentially a stock 2.5RS with a rollcage.  Things break.  All the time.  Without even doing anything.  I think an enumeration of the stuff I broke this rally will demonstrate my point.  The front bumper cover ripped from the car, a side skirt ripped from the car, the catalytic converter smashed into oblivion, the mid pipe is banged up but still has another rally in it, the strut bolts kept coming loose, and the muffler section bolts were completely gone after the rally.  This, I might add, is all without going off the road once, or even driving at 'maximum attack'.  I might also add, that this was a very smooth route.  The car-breaker roads near Ellington weren't in the program this year, nor were the big jumps near Viburnum.  However, with the weather on Saturday, keeping on the road and perserving the car proved plenty tricky.

Finally, there are the long and night time stages.  It didn't effect me last year.  It did this year.  I think its because I was driving faster.  Before my next rally, I'm going to pony up for a proper light pod and replace the 1000's with another pair of 4000's.  This is partly due to my old light bar being mauled in its infusion to the lumber, but mostly because I need more light, and I need it mounted higher up.  The notes help with what you can't see, but its hard to get it right when you can't see the turn in point or the apex.

The long stages were more difficult for the same reason: I was going faster.  However, its not quite what you think.  I realized that there is a very, very big difference between driving in an auto-x, or even around a racing circuit, and driving a rally stage.  It occured to me that auto-x is all about finding the line and doing what it takes to stay on that line.  A race circuit is all about percision.  You get more laps than you can fathom on a fairly simple course (at least from an auto-x/rally perspective!).  Of course, all this practice means you can experiment with how to eek out every last morsel of speed from yourself and your car, and then put it all together.  Rally is a wholly different beast.  While the others are Newtonian objects traveling around the tarmac course under the guise of a few basic laws, rally requires quantum driving.  That is to say, its probablistic.  The turns don't have numbers.  You don't get to look back through the cones on your walk.  Even with notes, you simply guess.  You think about your probablity of making it through the turn.  You can slow way down, and be fairly certain of survivial, or you can go for the win and give yourself a 50-50 shot at tracking out into a tree.  This is because you have to make so many assumptions about the turn and the road surface, again, even with notes.  Experience, notes, and recce allow for a finer differential in setting your 'driving probablity', but its still there.  You can't drive optimistically the entire event.  I think this is why having a good handling car is so crucial.  Its not necessarily about max grip, but about being able to adjust your line and feel confident in the car.

Alright, I think I've rambled on long enough.  I just thought it would be fun to close with a cross-year comparision of objective performance.

 

 

2006

2007

# of starters O/A

51

57

# of starters O/A (regional)

20

28

# of starters in PGT (total)

10

11

# of starters in PGT (regional)

3

5

Finishing position O/A (TW)

12/20

7/27

Finishing position PGT (TW)

3/3

2/5

Finishing position O/A (100AW)

10/17

5/24

Finishing position PGT (100AW)

2/3

1/4

Finishing position O/A

~25/39

~16/44

Finishing position PGT (total)

7/8

4/8

Best Stage rank O/A

18

13

Speed Factor (overall average speed)

36.51

47.36

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07 Mar 2007 01:00 AM  
I'm posting this without much proofreading or editing since I need to get some sleep.  I'll read it again in the morning and see if it still makes sense.

Rally is different because just getting to the end of the race is a big part of the job.  With the high attrition rates, you can even do well with a crippled car.  I love the never-give-up attitude that is evident throughout the sport.  Even the spectators will show up in the worst conditions imaginable.

Working on the car itself is both challenging and rewarding.  For entertainment you get to see all kinds of cars come into the service area with fascinating damage such as logs jammed into the bottom of the car and through the trunk, and cars that have made an entire transit while missing a wheel.  I get the constant urge to get prepared, but it's impossible to know what you must be prepared for.  You know approximately when the car is going to arrive, and how long you have to send it back out.  However it's going to come in with a random type and quantity of damage that you must deal with.  You will also never have the correct tools or parts to fix the problems, and you must perform the repairs reguardless of how terrible the weather is.  It's a mix of endurance, engineering, and creativity.  When the car rolls in there's a quick interview with the driver about any known problems, followed by a search for unknown problems.  And unless you're one of the big teams with their fancy-shmancy pressure washer, you must check and fix it while it's still covered in mud, dirt, grime, fluids, etc...  Seeing the car roll out of service ready to attack the stages again is a great feeling, but there's always this nagging feeling that you've overlooked something.  I was constantly double checking things just to make sure.  Servicing a rally car WILL make you a better mechanic.

The first thing you notice when you enter a service area, is that the money invested in the cars isn't the only thing that seperates the big teams and the little guys.  We're 3 guys working out of a pickup truck with basic hand tools and are having to keep our flimsy little EZ-Up from blowing away by tying it down to toolboxes and borrowed items from the crew next to us (Thanks to North Coast Subaru).   Just down from us is the Pastrana/Block service area with something like 3 huge box trucks full of tools and supplies, nice big tents with a neat service time countdown clock.  They even had a motor-home for the drivers to relax in while their mega-team of mechanics fix their cars with their personal specialized tool-kits.  I was feeling sorry for us until I saw the guy next to us with fewer tools and with no shelter.  Poor guy even ran over and flattened one of his jack stands.

For the sake of clarity, Jeff Templeton will be referred to as Jeff, while Jeff Seelig will be Jeef.

Friday morning Jeef and I setup our little service area at Wal-Mart in Salem.  It was a nice spot if you needed anything because you could just walk over to Wal-Mart and buy it.  It's a strange feeling since rally is normally associated with remote places far from civilization.  They came in with the car after the shakedown stage and we pulled the wheels and quickly checked over the car to make sure we hadn't missed anything on the previous inspections.  Most of the day was pretty uneventful.  During one of the inspections that day we found that both of the lower strut bolts on the passenger side were very loose causing the camber to vary by about 4 degrees, and we bled the brakes once.  At the end of the day the car came in with a weird rattle after Jeff had nailed a stray skidplate on stage.  Jeff did a great job at minimizing the damage by hitting the debris right down the center.  Jeef was able to diagnose the problem immediatly and with amazing accuracy just from the sound.  I had my doubts, but when we pulled the exhaust system we found that he was right on the money.  We spent a few hours that night affecting repairs.

The weather was horrible when we headed out to parc expose Saturday morning.  James met up with our little team there with his trailer (just-in-case ;) ) and then we headed out to Viburnum.  We arrived at the high-school and claimed our service spot next to the North Coast Subaru truck.  We spent at least an hour trying to get the EZ-up to stay-put in the driving wind and cold rain.  We finally had to abandon the sides since they were catching the wind and threaening to collapse the whole structure.  The NC Subaru guys loaned us some extra wheels to help tie down our humble shelter and also allowed us to anchor it to their truck.  Even with it anchored to their truck, the other side was still dragging the wheels and toolboxes around that we were trying to hold it down with.  We finally got it stabalized when we used James's truck to anchor the other side.  Everything was wet and cold constantly.  The wind was sending the rain sideways through the shelter so that even when you weren't directly in the rain, you were still getting drenched.  As the first cars were coming in for service there were all kinds of interesting damage.  Skidplates folded back underneath cars and scraping the ground, a car that had apparently made the transit missing a tire and a good protion of a wheel, and one with a log jammed up under a rear fender and protruding into the trunk.  Jeff and Cody finally arrived with the whole front bumper cover missing.  Jeef and I began working out how we were going to get the driving lights mounted for that evening while James got to work fixing the wiring that had been ripped out when the bumper cover left the car.  Jeef had some pieces of 2x8 in the back of his truck and had one that happened to fit perfectly in the space previously occupied by the grill.  It would raise the front of the light bar about an inch, but we figured we could aim the lights down so that it was close-enough.  Jeef got to work mounting the new composite bumper while James and I pulled the wheels to clean them out, rotate them, and check the brakes/suspension/driveline for hidden damage.  We found what we initially thought was a wheel bearing going bad on the drivers side, but decided that it wasn't bad enough to cause a problem with the race effort.  Halfway through the service one of the sweeps dropped off what was left of our bumper cover.  It was a bit too mangled to try to re-attach it, and our composite bumper looked like it was going to be the best bet.  We removed the license plate from the cover and zip tied it to the front of the car while James adjusted tire pressure to Jeff's specifications.  By the end of service, the car was in pretty good shape mechanically and Jeef had most of the work done on our new lightbar mount which looked a lot like a duck bill to me.  We thought everything was going great until we found out about the mix-up with the shortened service and they ended up being late leaving.

We know we're going to need some fuel for the next service, but we had forgotten to fill up the fuel jug in Salem that morning.  It appears that the only fuel in the Viburnum area was 89 octane.  We had ~ 2 gallons of 93 left in it from yesterday.  Lets see, ((93oct*2)+(89oct*3))/5= 90.6 octane.  Hmm.  Not quite 91, but it's pretty close.  And the Impreza has a knock sensor, so it shouldn't cause any damage.  I voted that we give it a try.  After what seemed like an eternity in the nasty weather they show up for the final service.  Jeef gets to work finishing up the light bar while James and I pull the wheels and check over the rest of the car again.  The amount of movement in the front drivers side wheel was now pretty bad.  After a closer look it turned out that it wasn't the wheel bearing afterall, but it was just the strut bolts loose on that side now.  Everything got patched back together and the light bar was mounted, but when we plugged in the wiring to test the lights, the cornering lights popped a fuse.  We spent the final 10 minutes of our service trying to find the source of the short, but we were running too low on time now.  We made up a quick plan B and re-aimed the pencil beams to attempt to compensate a little.  They headed back out to the stages.  It was out of our hands now.  Jeff and Cody had to keep the car together for just a few more stages.  

We began to clean up the service area now.  Everything was wet.  My supposedly water-proof clothing was soaked through, my hat and gloves were lying in standing water.  The toolboxes were full of water.  The power tools all had water pouring out of them and everything was covered in mud including us.  Fortunately, the rain finally let up and we had a chance to dry stuff up a little before we packed it all back into the truck for the trip back to Salem.  We made a quick stop by our hotel to change clothes and headed over to the finish.

It was a great feeling to see the Jeff and Cody make it to the finish line.  After they stopped and the congratulations died down it was apparent that the car was done.  Obviously the bumper cover was gone, but the brakes had apparently given out on them too. The exhaust was mangled, half the lights on the front of the car were either missing or non-functional, and to top it off it was out of gas too.  But it had made it!  It turned out that both of our regional PGT competitors had problems and that put us in 1st!  It was a team effort, but Jeff did an outstanding job.  Not only is he the most versatile driver that I know, but he seems to know exactly how hard he can push, and has a knack for making the right decisions when there's no time to think.  He's not only one of the fastest drivers I know, but he can adapt his driving style to a handicapped car, make it to the finish, and still put up very respectable times.

You get to learn a lot about the people you're on a team with.  I learned a lot about my crew-mate Jeef that weekend.  I'd never spent much time with him outside of social situations.  I give him a hard time, and I could sit here and make fun of him for all sorts of things.  Seriously, I can think of a lot of stuff.  But instead I'd like everyone to know that when the chips are down he gets the job done and does it well.  He was all business when the car came in.  I was repeatedly impressed with his ability to quickly diagnose problems and improvise repairs under pressure.  So a big pat on the back for Jeef.

I did miss being able to see the cars at speed, but being part of a winning team is far more rewarding.  The banquet was a blur, I was really tired.  Jeff and Cody got a LOT of trophies and applause, we all got some good beer, and it was time to go get some sleep.
DammitBeavisUser is Offline
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07 Mar 2007 01:01 AM  
Hey Jeff, what did you find was wrong with the brakes anyway?
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07 Mar 2007 01:29 AM  

Great writeups.  I really enjoyed seeing the car, I wish I could have stopped to meet you guys.  Very well done guys.

 

[img]http://www.daviscg.com/photo/Spectator_A/slides/IMGP2578.JPG[/img]

[img]http://www.daviscg.com/photo/Spectator_A/slides/IMGP2579.JPG[/img]

[img]http://www.daviscg.com/photo/Spectator_A/slides/IMGP2580.JPG[/img]

 

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07 Mar 2007 11:15 AM  

Thanks for the photos, Mical [:)]

Excellent write-up, Phil [:D]  Its very enjoyable to hear your perspective of the rally.  Except about the freezing conditions, obviously.  Thank you also for the very kind words.

As for the brakes, I think it was just a combination of old pads, kind of old fluid, and the original rotors.  All the high speed stuff mile after mile just takes its toll.  I don't think all the humidity on Saturday helped matters, either.  Its past time for new rotors, its time for fresh fluid, and I'd like to upgrade to some better pads.

 

One thing I forgot to mention when I went rambling in my post last night concerns the association between stage length and the probablistic driving I was refering to.  You can probably already see where I'm going with this.  Even driving at 8-9/10ths, its what you think is 8-9/10ths.  Every so often, you guess wrong on a corner, and suddenly you're at 10-11/10ths.  Luckily none of these moments were rally ending, but it does make you wonder just how many times you can spin the cylinder, so to speak, before being caught out.  On a 10+ mile stage, its an oddly great feeling when Cody would tell me we had 2 miles til the finish.  Its very strange, really.  I love rally and I love driving in a rally.  But knowing that the longer you go, the more parts are going to fail and you know that chance will balance success with failure, so you look towards the finish with glee and hope.

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22 May 2007 11:00 AM  

[quote user="Phillip"]Hey Jeff, what did you find was wrong with the brakes anyway?
[/quote]

[img]http://www.mfavp.com/jtempleton/photos/bumper/brake4.JPG[/img]

[img]http://www.mfavp.com/jtempleton/photos/bumper/brake5.JPG[/img]

I think between the rough rotors and just asking too much of the compound, the pads are just destroyed.

Hopefully things will be better in the future:

[img]http://www.mfavp.com/jtempleton/photos/bumper/brake1.JPG[/img]

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23 May 2007 02:35 AM  
So when's the next rally? 
mugwumpUser is Offline
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23 May 2007 10:42 AM  

Probably Tall Pines if I can A) get a work visa and B) find a job fairly soon after the move.  If not....

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24 May 2007 01:20 AM  
STPR is next week, we have cheap place to stay with all the other pgt cars.  Call in sick to work and get the car ready.  You're leaving that place soon anyway, right? [;)]  Looks like they need the entries.
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24 May 2007 08:59 AM  

If the entry fee was ~$200, I'd do it [:)]  $825 for a regional is just not going to happen.

 Nice to see the Hansen's are back out though!  Go Heath!  Go Justin & Kim!

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